Ultrasonic Superconducting Wire Indium Coating Machine

◆ Frequency: 20Khz

◆ Max Power: 1000W

◆ Temperature: 150~400℃

◆ Working amplitude: 3-20μm

◆ Working mode: intermittent/continuous switchable

20KHz

Short Description

The superconducting wire indium coating machine is a device specially used to evenly coat indium metal on the surface of superconducting wires or other materials. It uses ultrasonic technology to achieve uniform coating of indium metal, replacing the traditional manual scraping method, and improving the uniformity and adhesion of the coating.

Principle

The ultrasonic generator converts electrical energy into high-frequency mechanical vibrations, which are transmitted to the welding area through the horn, expelling microbubbles and making the indium metal firmly adhere to the surface of the substrate, thus achieving flux-free welding.

Advantages

◆ The coating is uniform and firm: Ultrasonic technological know-how ensures that the indium coating has no blind spots or ripples, and the thickness can be exactly managed inside 0.02mm. High-frequency vibrations expel microbubbles, making the indium and substrate tightly bonded and now not convenient to fall off.

◆ Efficient production: It only takes 15 minutes to coat large-sized materials (such as 1500×190mm copper plate), and only 1 minute to coat small-sized materials (such as 50×50mm ITO glass). Compared with regular guide scraping, the effectivity is multiplied various times.

◆ Environmentally pleasant and pollution-free: No flux is required, dangerous gases and wastewater emissions are avoided, it complies with inexperienced manufacturing standards, and reduces chemical waste cure costs.

◆ Reduce manufacturing costs: Aluminum wire can exchange high priced copper wire, saving about 80% of fabric costs. Reduce the use of flux and subsequent cleaning processes, and reduce equipment and labor costs.