Ultrasonic Soldering Iron System

◆ Frequency: 60Khz(Other frequency can be customized)

◆ Power: 150W

◆ Temperature: Room temperature~300℃

◆ Welding head size: φ2, φ3, φ4mm

◆ Working amplitude: 3-20μm

◆ Shape: arc, horseshoe

◆ Tool head material: glass, ceramic, aluminum, molybdenum

◆ System protection: high temperature protection

60KHz

Short Description

Ultrasonic soldering iron, also known as ultrasonic tinning machine, ultrasonic soldering machine, can solder metal and non-metallic materials without flux by using ultrasonic cavitation. The biggest difference from ordinary soldering iron is that it can directly solder glass, ceramics, titanium alloy, stainless steel, molybdenum alloy and other materials that are difficult to tin, without metallizing glass and ceramics, which greatly simplifies the process and reduces costs.

Principle

High-energy ultrasonic vibrations create cavitation in the liquid solder to remove the oxide film on the surface of the base material to be welded. High pressure forces the liquid solder into the micropores and cracks of the base material, sealing these micropores and cracks, making the base material surface easier to weld. Ultrasonic vibration squeezes out the bubbles in the liquid solder, achieving a perfect weld without pores on the surface. The ultrasonic soldering process has good welding effect and high quality.

Electric soldering iron is one of the best choices for flux-free, high-quality ultrasonic welding. The combination of flux and heating is a typical part of the standard welding process. Flux, as a strong chemical agent to clean the welding surface, produces harmful fumes and requires additional post-cleaning treatment. The ultrasonic electric soldering iron is a new welding method based on heat and ultrasonic vibration, namely ultrasonic welding.

The ultrasonic welding method mechanically cleans the surface to be welded by cavitation caused by ultrasonic vibration. Ultrasonic welding does not use flux, so there is no smoke, and eliminates the cleaning process or any environmental pollution. Customers can weld on glass, ceramics, aluminum, molybdenum, etc. without using any organic substances.