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Ultrasonic Production Coating System FS2000-8

The industrial ultrasonic precision coating system is suitable for 24-hour uninterrupted production, which can spray a large area of ​​substrate. The ultrasonic precision sprayer adopts a series connection of multiple nozzle systems. 

    Short Description

    The industrial ultrasonic precision coating system is suitable for 24-hour uninterrupted production, which can spray a large area of ​​substrate. The ultrasonic precision sprayer adopts a series connection of multiple nozzle systems. It is a device developed for enterprises to achieve continuous spraying while retaining the original production process. The whole set of equipment has a simple and elegant structure and complete functions. It mainly includes a Y-axis precision motion module, an integrated power integrated control cabinet, and a comprehensive intelligent editing system to achieve the function of preparing uniform and efficient thin film coatings. It can be equipped with an optional FUNSONIC wide-width ultrasonic nozzle to achieve large-area spraying. It can also be equipped with high-precision pressure barrels, digital display carrier gas systems, heating plate, vacuum plate and exhaust system, and optional ultrasonic dispersion liquid supply systems.

    Ultrasonic Production Coating System FS2000-8 (2)

    Parameters

    ● Frequency of Spray Nozzle: 20-200Khz for option 

    ● Nozzle Type: Widemist, Scattering, Focusmist, Penetrator, Micromist, Conemist etc (or Customized) 

    ● Continuous Spray Volume : 0.01-50ml/min 

    ● Dry Film Thickness: 20nm-100μm

    ● Spray Uniformity: ≥95%

    ● Solution Conversion Rate: ≥95%

    ● Spraying Area : Customized 

    ● Three axis servo motion system, can edit any motion trajectory

    ● High precision sports card+ high-definition touch screen+physical buttons

    ● Suitable for 24-hour uninterrupted production in conjunction with production lines.

    ● Size: 2500*1800*1700mm 

    Advantage

    • High Material Utilization Rate

      Ultrasonic atomization spraying can achieve several times the utilization rate of traditional spraying, effectively reducing material costs

    • Nano Scale Film Thickness

      The thinnest film thickness that can be prepared by ultrasonic atomization spraying can reach tens of nanometers, with highly consistent uniformity

    • Non Pressure Atomization

      Atomization is generated through high-frequency ultrasonic vibration, without the involvement of air pressure, effectively avoiding the impact of high air pressure on the substrate

    Product Configuration

    • Conventional Arrangement

      1. Ultrasonic nozzle: optional 20-200Khz multiple nozzle systems

      2. Ultrasonic power supply: fully CNC precision power supply, fully intelligent frequency following, frequency tracking, stable performance

      3. Liquid supply equipment: precision injection pump+biological grade sampler, liquid supply accuracy of 0.1 μ L/min

      4. Sports system: XYZ three-axis imported servo motor+fully enclosed precision screw module

      5. Operating System: Based on the Windows system, FUNSONIC independently developed a spraying control system, PLC control, and full-color touch screen

    • Optional Configuration

      1. Ultrasonic dispersion liquid supply system: It can continuously disperse and stir nanoparticles during the spraying process, effectively reducing the precipitation phenomenon of the spraying liquid and greatly improving the uniformity of the film layer

      2. Heating and drying platform: using aviation aluminum porous platform or precision microporous ceramic platform, precise temperature control of 200 ℃ (higher heating temperature can be customized)

      3. Nozzle alignment device: using laser alignment to quickly align the material spraying position.

      We can also customize other configurations according to your needs.

    Ultrasonic Production Coating System FS2000-8 (2)
    Ultrasonic Production Coating System FS2000-8 (3)
    Ultrasonic Production Coating System FS2000-8 (4)
    Ultrasonic Production Coating System FS2000-8 (6)
    Ultrasonic Production Coating System FS2000-8 (5)

    Product Application

    1. Metal: Ultrasonic spraying machines can be used to spray metal surfaces, such as steel, aluminum alloys, copper, etc. It can provide a uniform coating, enhance the corrosion resistance, wear resistance, and decorative effect of metal surfaces.

    2. Plastic: Ultrasonic spraying machines can also be used for spraying plastic products, such as plastic parts, plastic containers, etc. It can achieve high-precision spraying, ensuring the flatness and adhesion of the coating.

    3. Ceramics: For ceramic materials, ultrasonic spraying machines can be used to coat ceramic coatings to provide protective properties or decorative effects.

    4. Glass: Ultrasonic spraying technology can form a uniform coating on the surface of glass, providing functions such as wear resistance and corrosion resistance, and can also be used for decorative coating of glass.

    Ultrasonic Spray Coating System  (1)
    Ultrasonic Spray Coating System  (2)
    Ultrasonic Spray Coating System  (3)
    Ultrasonic Spray Coating System  (4)
    Ultrasonic Spray Coating System  (5)
    0102030405

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