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Ultrasonic Line Array Coating System FS680

The online ultrasonic precision coating system is an ultrasonic spraying machine suitable for 24-hour uninterrupted production in conjunction with the production line. The ultrasonic precision spraying machine adopts a form in which multiple groups of nozzle systems are fixed in series and the substrate conveyor belt moves.

    Short Description

    The online ultrasonic precision coating system is an ultrasonic spraying machine suitable for 24-hour uninterrupted production in conjunction with the production line. The ultrasonic precision spraying machine adopts a form in which multiple groups of nozzle systems are fixed in series and the substrate conveyor belt moves. It is a device developed for enterprises that can achieve continuous online spraying work on the basis of retaining the original production process. The whole equipment has a simple and elegant structure and complete functions. It mainly includes a Y-axis precision motion module, an integrated power integrated control cabinet, and a comprehensive intelligent editing system to achieve the function of preparing uniform and efficient thin film coatings. It can be equipped with FUNSONIC’s wide-width ultrasonic nozzle for large-area spraying, as well as a high-precision pressure barrel, a digital display carrier gas system, and optional ultrasonic dispersion liquid supply system and other functions.

    Ultrasonic Line Array Coating System FS680 (2)

    Parameters

    ● Frequency of Spray Nozzle: 20-200Khz for option 

    ● Nozzle Type: Widemist, Scattering, Focusmist, Micromist, Conemist etc (or Customized) 

    ● Continuous Spray Volume : 0.01-50ml/min 

    ● Dry Film Thickness: 20nm-100μm

    ● Spray Uniformity: ≥95%

    ● Solution Conversion Rate: ≥95%

    ● Spraying width :600mm or Customized 

    ● Fixed nozzle, substrate movement, Z-axis manual adjustment

    ● Standard configuration includes 5 sets of FUNSONIC ultrasonic nozzle systems in parallel and series (customizable quantity)

    ● Industrial control all-in-one computer WIN10 (64 bit)+physical buttons

    ● Suitable for 24-hour uninterrupted production in conjunction with production lines

    ● Size: 1200*1200*2000mm 

    Advantage

    • High Material Utilization Rate

      Ultrasonic atomization spraying can achieve several times the utilization rate of traditional spraying, effectively reducing material costs

    • Nano Scale Film Thickness

      The thinnest film thickness that can be prepared by ultrasonic atomization spraying can reach tens of nanometers, with highly consistent uniformity

    • Non Pressure Atomization

      Atomization is generated through high-frequency ultrasonic vibration, without the involvement of air pressure, effectively avoiding the impact of high air pressure on the substrate

    Product Configuration

    • Conventional Arrangement

      1. Ultrasonic nozzle: optional 20-200Khz multiple nozzle systems

      2. Ultrasonic power supply: fully CNC precision power supply, fully intelligent frequency following, frequency tracking, stable performance

      3. Liquid supply equipment: precision injection pump+biological grade sampler, liquid supply accuracy of 0.1 μ L/min

      4. Sports system: XYZ three-axis imported servo motor+fully enclosed precision screw module

      5. Operating System: Based on the Windows system, FUNSONIC independently developed a spraying control system, PLC control, and full-color touch screen

    • Optional Configuration

      1. Ultrasonic dispersion pressure tank: 20Khz 2000w. Before atomization spraying, the solution is first subjected to ultrasonic dispersion treatment to avoid solid precipitation during the spraying process

      2. Viscosity and Solid Content: Typically, the viscosity is ≤ 50cps, and the suspension requires a solid content of no more than 20-30%, depending on the properties of the liquid.

      We can also customize other configurations according to your needs.

    Ultrasonic Line Array Coating System FS680 (1)
    Ultrasonic Line Array Coating System FS680 (2)
    Ultrasonic Line Array Coating System FS680 (1)
    Ultrasonic Line Array Coating System FS680 (3)
    Ultrasonic Line Array Coating System FS680 (3)

    Product Application

    1. New energy: fuel cells, membrane electrodes, thin-film solar cells, proton exchange membranes, lithium battery separators, perovskite solar cells, solar photovoltaic silicon wafers, etc;

    2. Medical: balloon catheter, blood collection tube injector, stent, biosensor, microfluidic chip, heart valve, antibacterial coating, etc;

    3. Microelectronics and semiconductors: silicon carbide bonding, soldering flux, photoresist coating, conductive coating, hydrophilic and hydrophobic coating, conductive ink, PI, PET, etc;

    4. Glass production: Glass coating, float glass, photovoltaic glass, photoluminescent film, transparent conductive, electrochromic, etc.

    5. Nanotechnology: carbon nanotubes, polymer fibers, nano membranes, carbon nanotube membranes, MXenes、 Graphene composite materials, etc.

    Ultrasonic Spray Coating System  (1)
    Ultrasonic Spray Coating System  (2)
    Ultrasonic Spray Coating System  (3)
    Ultrasonic Spray Coating System  (4)
    Ultrasonic Spray Coating System  (5)
    0102030405

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