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Floor Standing Ultrasonic Conveyor Coating System FS650X

This ultrasonic coating system is mainly suitable for semi-automatic spraying and can be used in conjunction with production lines for non-stop mass production.

    Short Description

    Ultrasonic atomization coating utilizes the vibration effect of high-frequency ultrasonic waves. When the suspension moves downward along the nozzle body, the aggregated particles will break down. When the droplets leave the atomization surface of the nozzle, they are decomposed into a uniform fine mist of micrometer sized droplets. During the whole spray process, the liquid will be subject to continuous ultrasonic vibration, so that the suspension can be deposited more effectively and evenly.

    The FS650X is equipped with an automated horizontal conveyor belt for semi-automatic spraying operations, which can be used in conjunction with production lines for non-stop batch production. The ultrasonic precision spraying system has become an indispensable spraying solution in modern manufacturing due to its high efficiency, environmental friendliness, and high precision. With the continuous advancement of technology, its application scope and performance will be further improved.

    Floor Standing Ultrasonic Conveyor Coating System FS650X (2)

    Parameters

    ● Frequency of Spray Nozzle: 20-200Khz for option 

    ● Nozzle Type: Widemist, Scattering, Focusmist, Penetrator, Micromist, Conemist etc (or Customized) 

    ● Continuous Spray Volume : 0.01-50ml/min 

    ● Dry Film Thickness: 20nm-100μm

    ● Spray Uniformity: ≥95%

    ● Solution Conversion Rate: ≥95%

    ● Max Spraying Area : 500*500mm

    ● Three axis servo motion system, R-axis nozzle rotation mechanism (optional)

    ● High precision sports card+15.6-inch high-definition touch screen+physical buttons

    ● Equipped with conveyor belt equipment to achieve automatic conveying and spraying

    ● Size: 1500*1250*1900mm 

    Advantage

    • High Material Utilization Rate

      Ultrasonic atomization spraying can achieve several times the utilization rate of traditional spraying, effectively reducing material costs

    • Nano Scale Film Thickness

      The thinnest film thickness that can be prepared by ultrasonic atomization spraying can reach tens of nanometers, with highly consistent uniformity

    • Non Pressure Atomization

      Atomization is generated through high-frequency ultrasonic vibration, without the involvement of air pressure, effectively avoiding the impact of high air pressure on the substrate

    Product Configuration

    • Conventional Arrangement

      1. Ultrasonic nozzle: high-frequency low-power atomizing head

      2. Ultrasonic electric box: specially designed to match ultrasonic atomization nozzles, FUNSONCI independently develops high-frequency precision electric boxes, LCD control panels, and can switch between Chinese and English freely

      3. Liquid supply system: Precision injection pump (manual, self pumping, constant flow options available)

      4. Motion system: XYZ three-axis imported servo motor+fully enclosed precision screw module+horizontal automatic conveying mechanism

      5. Operating system: PLC control, full-color touch screen, operation control system developed based on Windows system, supporting remote operation, upgrade, etc.

    • Optional Configuration

      1. Ultrasonic dispersion system: 40Khz 100w, 25ml (50ml, 75ml, 100ml optional) biological grade sampler

      2. Heating and drying platform: High quality stainless steel electric heating coils and digital controllers are used, with high precision. The platform material is available in aluminum alloy small holes and ceramic small holes

      3. Vacuum adsorption platform: equipped with an internal vacuum generator to achieve vacuum negative pressure

      4. Input voltage: 220V or 380V, 50-60Hz

      5. Laser positioning device: Use laser to quickly locate the spraying position.

      We can also customize other configurations according to your needs.

    Floor Standing Ultrasonic Conveyor Coating System FS650X (1)
    Floor Standing Ultrasonic Conveyor Coating System FS650X (2)
    Floor Standing Ultrasonic Conveyor Coating System FS650X (3)
    Floor Standing Ultrasonic Conveyor Coating System FS650X (5)
    Floor Standing Ultrasonic Conveyor Coating System FS650X (4)

    Product Application

    1. Coating on the center console

    The use of ultrasonic spraying technology for coating treatment on the center console has achieved a uniform matte surface, enhanced wear resistance and stain resistance, and improved the overall visual effect.

    2. Door panel decoration

    Applying ultrasonic coating on the door panels of a luxury SUV enhances the luxurious feel of the interior and reduces production costs through different coating effects, such as metallic texture and leather texture.

    3. Seat fabric protection

    Adding ultrasonic coating to its seat fabric provides excellent anti fouling and waterproof performance, making the seat easier to clean and maintain, and extending its service life.

    4. Interior of the car roof

    The use of ultrasonic spraying on the roof interior not only provides an elegant appearance, but also improves acoustic performance and reduces interior noise.

    5. Door handle

    Ultrasonic coating treatment was applied to the door handle, which increased its scratch resistance, maintained the appearance of the handle, and improved its tactile feel.

    6. Dashboard coating

    The dashboard is coated with ultrasonic waves, which provide anti reflection performance, ensuring clear and readable screens in sunlight while enhancing durability.

    Ultrasonic Spray Coating System  (1)
    Ultrasonic Spray Coating System  (2)
    Ultrasonic Spray Coating System  (3)
    Ultrasonic Spray Coating System  (4)
    Ultrasonic Spray Coating System  (5)
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