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Floor Standing Ultrasonic Automatic Flip Coating System FS650Y

This ultrasonic coating system is mainly suitable for semi-automatic spraying and can be used in conjunction with production lines for non-stop mass production.

    Short Description

    The ultrasonic precision spraying system is a device that uses ultrasonic technology to achieve micrometer level coating thickness. During the spraying process, the droplet size and distribution are precisely controlled by the ultrasonic nozzle, allowing very small droplets and particles to evaporate quickly, resulting in particles with high specific surface area and forming a uniformly distributed thin film coating.

    The FS650 automatic flipping spraying system is designed to meet the needs of customers, combined with a horizontal automatic conveying mechanism and an automatic flipping machine, to achieve fully automated spraying. It is suitable for medium scale production and large-scale film production, and can be used for non-stop batch production.

    Floor Standing Ultrasonic Automatic Flip Coating System FS650Y (2)

    Parameters

    ● Frequency of Spray Nozzle: 20-200Khz for option 

    ● Nozzle Type: Widemist, Scattering, Focusmist, Penetrator, Micromist, Conemist etc (or Customized) 

    ● Continuous Spray Volume : 0.01-50ml/min 

    ● Dry Film Thickness: 20nm-100μm

    ● Spray Uniformity: ≥95%

    ● Solution Conversion Rate: ≥95%

    ● Spraying Area : 500*500mm

    ● Three axis servo motion system, equipped automatic flipping equipment to achieve automatic spraying on both sides

    ● High precision sports card+15.6-inch high-definition touch screen+physical buttons

    ● Size: 1500*1250*1900mm, Flipping equipment: 1000*900*1800mm.

    Advantage

    • High Material Utilization Rate

      Ultrasonic atomization spraying can achieve several times the utilization rate of traditional spraying, effectively reducing material costs

    • Nano Scale Film Thickness

      The thinnest film thickness that can be prepared by ultrasonic atomization spraying can reach tens of nanometers, with highly consistent uniformity

    • Non Pressure Atomization

      Atomization is generated through high-frequency ultrasonic vibration, without the involvement of air pressure, effectively avoiding the impact of high air pressure on the substrate

    Product Configuration

    • Conventional Arrangement

      1. Ultrasonic nozzle: 20Khz-200kHz (commonly used 60K, 100K)

      2. Ultrasonic power supply: Digital

      3. Liquid supply equipment: precision injection pump+biological grade sampler, (self pumping, constant flow optional)

      4. Motion system: XYZ three-axis imported servo motor+fully enclosed precision screw module+horizontal automatic conveying mechanism+automatic flipping machine

      5. Motion system: XYZ three-axis imported servo motor+fully enclosed precision screw module+horizontal automatic conveying mechanism+automatic flipping machine

    • Optional Configuration

      1. Ultrasonic dispersion liquid supply system: It can continuously disperse and stir nanoparticles during the spraying process, effectively reducing the precipitation phenomenon of the spraying liquid and greatly improving the uniformity of the film layer

      2. Heating and drying platform: using aviation aluminum porous platform or precision microporous ceramic platform, precise temperature control of 200 ℃ (higher heating temperature can be customized)

      3. Vacuum adsorption platform: equipped with multiple vacuum generators, can be controlled by zones, and accurately adsorbs film substrates without deformation.

      4. Nozzle alignment device: using laser alignment to quickly align the material spraying position.

      We can also customize other configurations according to your needs.

    Floor Standing Ultrasonic Conveyor Coating System FS650X (1)
    Floor Standing Ultrasonic Conveyor Coating System FS650X (2)
    Floor Standing Ultrasonic Conveyor Coating System FS650X (3)
    Floor Standing Ultrasonic Conveyor Coating System FS650X (5)
    Floor Standing Ultrasonic Conveyor Coating System FS650X (4)

    Product Application

    1. Spray coating of smartphone casing

    Application: The coating of the mobile phone shell adopts ultrasonic spraying technology to achieve uniform coating thickness and delicate spraying effect, ensuring a beautiful appearance while providing waterproof and anti fingerprint functions.

    2. Protection of electronic components

    Application: Circuit board coating, using ultrasonic spraying technology, spraying special protective coatings to prevent moisture and corrosion, improving the durability of the circuit board, extending its service life, and reducing the failure rate caused by environmental factors

    3. Coating for household appliances

    Application: Spray coating of washing machine shell, using ultrasonic spraying technology and environmentally friendly coatings, achieving a wear-resistant and waterproof surface treatment effect, improving the durability and cleanliness of the washing machine shell, while reducing coating waste in the production process and lowering costs.

    4. Coating for LED lighting fixtures

    Application: Surface treatment of LED lamps, using ultrasonic spraying technology to spray transparent protective coatings, improving the light transmittance and wear resistance of the lamps.

    5. Surface treatment of medical devices

    Application: Antibacterial coating on the surface of medical devices, using ultrasonic spraying technology to spray coatings with antibacterial functions, meeting strict hygiene standards and antibacterial requirements, significantly reducing the risk of bacterial growth on the surface of the devices.

    Ultrasonic Spray Coating System  (1)
    Ultrasonic Spray Coating System  (2)
    Ultrasonic Spray Coating System  (3)
    Ultrasonic Spray Coating System  (4)
    Ultrasonic Spray Coating System  (5)
    0102030405

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