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Floor Standing Ultrasonic 3D Coating System FS670

This is a medium-sized ultrasonic coating system. The system includes an XYZ three-axis servo motion system, an optional R-axis nozzle rotation mechanism and 360° rotating base bracket, and a comprehensive trajectory editing system to achieve the spraying function of three-dimensional graphics, such as phone cases.

    Short Description

    This is a medium-sized ultrasonic coating system. The system includes an XYZ three-axis servo motion system, an optional R-axis nozzle rotation mechanism and 360° rotating base bracket, and a comprehensive trajectory editing system to achieve the spraying function of three-dimensional graphics, such as phone cases. It is equipped with any ultrasonic nozzle of FUNSONIC, and also equipped with a precision continuous liquid supply system that can provide stable liquid delivery 24 hours a day without interruption. The ultrasonic spraying system is equipped with other auxiliary equipment such as carrier gas control, heating plate, vacuum plate and exhaust system, which is very suitable for small batch production.

    Floor Standing Ultrasonic 3D Coating System FS670 (2)

    Parameters

    ● Frequency of Spray Nozzle: 20-200Khz for option 

    ● Nozzle Type: Widemist, Scattering, Focusmist, Penetrator, Micromist, Conemist etc (or Customized) 

    ● Continuous Spray Volume : 0.01-50ml/min 

    ● Dry Film Thickness: 20nm-100μm

    ● Spray Uniformity: ≥95%

    ● Solution Conversion Rate: ≥95%

    ● Spraying Area : Customized 

    ● 3+4 axis servo system is used to achieve all-round spraying.

    ● Workstation integrated machine WIN10+physical buttons

    ● Size: 1550*900*2100mm 

    Advantage

    • High Material Utilization Rate

      Ultrasonic atomization spraying can achieve several times the utilization rate of traditional spraying, effectively reducing material costs

    • Nano Scale Film Thickness

      The thinnest film thickness that can be prepared by ultrasonic atomization spraying can reach tens of nanometers, with highly consistent uniformity

    • Non Pressure Atomization

      Atomization is generated through high-frequency ultrasonic vibration, without the involvement of air pressure, effectively avoiding the impact of high air pressure on the substrate

    Product Configuration

    • Conventional Arrangement

      1. Ultrasonic nozzle: optional 20-200Khz multiple nozzle systems

      2. Ultrasonic power supply: fully CNC precision power supply, fully intelligent frequency following, frequency tracking, stable performance

      3. Liquid supply equipment: precision injection pump+biological grade sampler, liquid supply accuracy of 0.1 μ L/min

      4. Sports system: XYZ three-axis imported servo motor+fully enclosed precision screw module

      5. Operating System: Based on the Windows system, FUNSONIC independently developed a spraying control system, PLC control, and full-color touch screen

    • Optional Configuration

      1. Ultrasonic dispersion liquid supply system: It can continuously disperse and stir nanoparticles during the spraying process, effectively reducing the precipitation phenomenon of the spraying liquid and greatly improving the uniformity of the film layer

      2. Heating and drying platform: using aviation aluminum porous platform or precision microporous ceramic platform, precise temperature control of 200 ℃ (higher heating temperature can be customized)

      3. Vacuum adsorption platform: equipped with multiple vacuum generators, can be controlled by zones, and accurately adsorbs film substrates without deformation.

      4. Nozzle alignment device: using laser alignment to quickly align the material spraying position.

      We can also customize other configurations according to your needs.

    Floor Standing Ultrasonic 3D Coating System FS670 (1)
    Floor Standing Ultrasonic 3D Coating System FS670 (2)
    Floor Standing Ultrasonic 3D Coating System FS670 (3)
    Floor Standing Ultrasonic 3D Coating System FS670 (5)
    Floor Standing Ultrasonic 3D Coating System FS670 (4)

    Product Application

    1. Ultrasonic spraying of Xiaomi phone shell: Xiaomi's flagship model launched in 2022 uses ultrasonic spraying technology to create a metal frame, achieving a more precise and uniform coating effect. This not only enhances the appearance and texture of the phone, but also improves production efficiency.

    2. Ultrasonic fingerprint recognition of Samsung Galaxy series: Samsung's Galaxy S21 series smartphones launched in 2021 adopt ultrasonic technology to achieve an integrated fingerprint recognition solution on the body. This technology is safer and more reliable than optical fingerprints, and can adapt to complex usage scenarios such as humidity.

    3. OPPO Find X3 series ultrasonic camera module: OPPO's Find X3 series smartphones launched in 2022 use ultrasonic technology to spray the camera module, making the surface smoother and more uniform, while also improving waterproof and dustproof performance.

    Ultrasonic Spray Coating System  (1)
    Ultrasonic Spray Coating System  (2)
    Ultrasonic Spray Coating System  (3)
    Ultrasonic Spray Coating System  (4)
    Ultrasonic Spray Coating System  (5)
    0102030405

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