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Benchtop Ultrasonic Vacuum Coating System FS620M

The ultrasonic coating system adopts a sealed structure, which can perform vacuum treatment on the spraying, and the maximum negative pressure can reach -0.058/-0.098mpa, which can handle with some special spraying processes.

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    Short Description

    The ultrasonic coating system adopts a sealed structure, which can perform vacuum treatment on spraying, with a maximum negative pressure of -0.058/-0.098 MPa, and can handle some special spraying processes.

    Ultrasonic spraying is an advanced material processing technology that produces fine droplets with a diameter of 5-50 microns under high-frequency ultrasonic vibration. Under the action of compressed air, the droplets can be sprayed more evenly onto the surface of the substrate. Due to the small size and high kinetic energy of the droplets, they can better physically or chemically interact with the substrate surface, forming a dense and firm coating, avoiding the problem of uneven local thickness.

    Benchtop Ultrasonic Vacuum Coating System FS620V (2)

    Parameters

    ● Frequency of Spray Nozzle: 20-200Khz for option 

    ● Nozzle Type: Widemist, Scattering, Focusmist, Penetrator, Micromist, Conemist etc (or Customized) 

    ● Continuous Spray Volume : 0.01-50ml/min 

    ● Dry Film Thickness: 20nm-100μm

    ● Spray Uniformity: ≥95%

    ● Solution Conversion Rate: ≥95%

    ● Spraying Area : 300*300mm (Maximum 400*400mm)

    ● High-precision board + 7-inch touch screen + physical keys. (PLC + 13.3-inch all-in-one computer + physical keys are optional)

    ● Adopting a sealed architecture, the spraying room can be vacuum treated, with a maximum negative pressure of -0.058/-0.098mpa

    ● Size: 1100*850*700mm 

    Advantage

    • High Material Utilization Rate

      Ultrasonic atomization spraying can achieve several times the utilization rate of traditional spraying, effectively reducing material costs

    • Nano Scale Film Thickness

      The thinnest film thickness that can be prepared by ultrasonic atomization spraying can reach tens of nanometers, with highly consistent uniformity

    • Non Pressure Atomization

      Atomization is generated through high-frequency ultrasonic vibration, without the involvement of air pressure, effectively avoiding the impact of high air pressure on the substrate

    Product Configuration

    • Conventional Arrangement

      1. Viscosity and solid content: Typically, viscosity is ≤ 30cps, and the suspension requires a solid content of no more than 20-30%

      2. Liquid supply equipment: precision injection pump+biological grade sampler, liquid supply accuracy of 0.1uL/min

      3. Dry film thickness: 20nm-100um (related to solution substrate)

      4. Input voltage: 220V±10%，50-60Hz

      5. Solution conversion rate: ≥ 95%, utilization rate is several times that of traditional two fluid pressure nozzles

      6. Atomized particle size: The average value is 5-50 μ m, mainly depending on the nozzle frequency. The higher the frequency, the smaller the particles

      7. Nozzle frequency: can be equipped with multiple nozzle systems ranging from 20-200KHz

    • Optional Configuration

      1. Ultrasonic nano dispersion system: Ultrasonic nano particle dispersion system can be installed in various injection pumps and is often used as an important auxiliary accessory in precision spraying systems.

      2. Heating vacuum adsorption platform: There are mainly aluminum alloy porous structures and honeycomb ceramic structures. The former is made of aluminum alloy material, with a surface hard oxidation treatment, high flatness, and high thermal efficiency. The latter is developed as a thin film substrate, greatly reducing the defect of small hole collapse.

      3. Nozzle alignment device: laser alignment is used.

      We can also customize other configurations according to your needs.

    Benchtop Ultrasonic Vacuum Coating System FS620V (2)
    Benchtop Ultrasonic Vacuum Coating System FS620V (3)
    Benchtop Ultrasonic Vacuum Coating System FS620V (4)
    Benchtop Ultrasonic Vacuum Coating System FS620V (6)
    Benchtop Ultrasonic Vacuum Coating System FS620V (5)

    Product Application

    1. Automotive industry

    Application: Introducing ultrasonic online spraying system for vehicle body spraying,result:

    The utilization rate of paint has increased by 30%.

    After spraying, the surface becomes smoother, reducing the time and cost of subsequent processing.

    The production efficiency has increased by 20%.

    2. Electronic products

    Application: Ultrasonic spraying technology is used for coating the outer shell of mobile phones result:

    Achieved uniform coating thickness and enhanced appearance quality.

    Reduced the coating defect rate and enhanced the market competitiveness of the product.

    Ultrasonic Spray Coating System (1)
    Ultrasonic Spray Coating System (2)
    Ultrasonic Spray Coating System (3)
    Ultrasonic Spray Coating System (4)
    Ultrasonic Spray Coating System (5)
    0102030405

    3. Household appliances

    Application: Use ultrasonic spraying technology for spraying refrigerator shells result:

    Improved the adhesion and durability of the coating.

    The cleaning and maintenance costs have been reduced by 15%.

    4. Medical devices

    Application: Ultrasonic spraying technology is used to treat the surface of medical equipment with antibacterial coatings result:

    Improved the antibacterial performance of the equipment and met medical standards.

    Reduced the risk of pollution during the production process.

    5. Aerospace

    Application: Ultrasonic spraying technology is used for lightweight and corrosion-resistant coating of aircraft components result:

    Implemented a lighter coating and reduced overall weight.

    Improved the durability and safety of the components.

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