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Benchtop Ultrasonic Spray Coating System Basic Type FS310

The ultrasonic basic precision spraying machine is mainly developed by enterprises, universities, and research institutes that are in contact with ultrasonic spraying equipment for the first time.

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    Short Description

    Ultrasonic precision coating is an advanced coating technology that uses high-frequency ultrasonic vibration to generate atomization effect, causing the sprayed material particles to atomize into micrometers and evenly coat the substrate surface. Taking nanowire ultrasonic coating as an example.

    CNT (carbon nanotube) nanowire ultrasonic coating can be used for flexible electronic devices, sensors, and transparent conductive films to improve their performance and reliability; It can also be used as an electrode material for supercapacitors and lithium-ion batteries to improve the conductivity and energy density of the battery; It also plays an important role in metal surface treatment, improving its corrosion resistance by forming conductive coatings.

    Ultrasonic spraying technology combines the excellent electrical, mechanical, and thermal properties of carbon nanotubes and is widely used in fields such as electronics, energy, and materials science.

    Benchtop Ultrasonic Spray Coating System Basic Type FS310

    Parameters

    ● Frequency of Spray Nozzle: 20-200Khz for option 

    ● Power: 1-15w 

    ● Continuous Spray Volume : 0.01-50ml/min 

    ● Dry Film Thickness: 20nm-100μm

    ● Spray Uniformity: ≥95%

    ● Solution Viscosity: ≤30cps

    ● Maximum Spraying Area : 200*200mm

    ● Size: 800*500*690mm

    Advantage

    • High Material Utilization Rate

      Ultrasonic atomization spraying can achieve several times the utilization rate of traditional spraying, effectively reducing material costs

    • Nano Scale Film Thickness

      The thinnest film thickness that can be prepared by ultrasonic atomization spraying can reach tens of nanometers, with highly consistent uniformity

    • Non Pressure Atomization

      Atomization is generated through high-frequency ultrasonic vibration, without the involvement of air pressure, effectively avoiding the impact of high air pressure on the substrate

    Product Configuration

    • Conventional Arrangement

      1. Ultrasonic nozzle: FUNSONIC has developed and produced dozens of ultrasonic nozzles, which can be suitable for various working conditions and film thickness requirements.

      2. Nozzle frequency: 20Khz， 25Khz, 30Khz, 40Khz, 50Khz,60Khz, 100Khz, 110Khz, 120Khz, 180Khz, 200Khz or Customized

      3. Ultrasonic spraying electrical box: Utilizing the principle of ultrasonic atomization to achieve efficient and uniform coating, it is widely used for surface coating.

      4. Liquid supply equipment: precision injection pump+biological grade sampler, liquid supply accuracy of 0.1 μ L/min

      5. Motion system: The XYZ three axes all use stepper motors, and the module adopts a fully enclosed linear screw module, significantly improving its service life

      6. Operating System: Equipped with FUNSONIC's specially developed control system for ultrasonic spraying, PLC control, and full-color touch screen

    • Optional Configuration

      1. Ultrasonic dispersion system: 40Khz 100w FUNSONIC ultrasonic dispersion system specially developed for embedded syringes

      2. Heating vacuum adsorption platform: Improved on the basis of ordinary heating platforms, mainly including aluminum alloy porous structures and honeycomb ceramic structures as substrates

      3. Optional servo motor

      4. Nozzle alignment device: Use laser positioning to quickly align the material spraying position.

      5. Default exhaust fan: customizable to connect with laboratory exhaust pipe structure

      We can also customize other configurations according to your needs.

    Benchtop Ultrasonic Spray Coating System Basic Type FS310 (1)
    Benchtop Ultrasonic Spray Coating System Basic Type FS310 (2)
    Benchtop Ultrasonic Spray Coating System Basic Type FS310 (3)
    Benchtop Ultrasonic Spray Coating System Basic Type FS310 (5)
    Benchtop Ultrasonic Spray Coating System Basic Type FS310 (4)

    Coating Influence Factor

    1. Ultrasonic frequency:

    Ultrasonic waves with different frequencies will affect the atomization effect of spray and the dispersion state of particles. Usually, higher frequencies can provide better atomization effects.

    2. Properties of spraying liquid:

    Physical properties such as viscosity, surface tension and density of liquid will affect the formation of spray and the uniformity of spraying.

    3. Spray parameters:

    Spray speed, spray distance, and spray angle all affect the uniformity and thickness of the coating.

    4. Surface characteristics of the substrate:

    The roughness, surface energy, and chemical properties of the substrate can affect the adhesion and dispersion.

    Ultrasonic Spray Coating System (1)
    Ultrasonic Spray Coating System (2)
    Ultrasonic Spray Coating System (3)
    Ultrasonic Spray Coating System (4)
    Ultrasonic Spray Coating System (5)
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