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Benchtop Ultrasonic High Temperature Coating System FS620H

The high-temperature ultrasonic precision spraying equipment adopts a high-precision heating platform, with a temperature control accuracy of ± 0.1 ℃, and can perform multi-stage temperature setting.

    Short Description

    The high-temperature ultrasonic precision spraying equipment adopts a high-precision heating platform, with a temperature control accuracy of ± 0.1 ℃, and can be set at multiple levels of temperature. The heating temperature can reach 500 ℃. After the power is turned off and then back on, you can choose to continue with the pre power off program or restart the initial program.
    Ultrasonic high-temperature spraying machine can be used for ITO glass spraying, which is an advanced equipment designed for spraying perovskite materials under high temperature conditions to prepare high-performance coatings. This technology combines ultrasonic spraying and pyrolysis processes. By using ultrasonic technology, different frequencies of ultrasonic nozzles are selected to determine particle size, ensuring uniformity and accuracy of spraying, optimizing and improving coating performance.

    Benchtop Ultrasonic High Temperature Coating System FS620H (2)

    Parameters

    ● Frequency of Spray Nozzle: 20-200Khz for option 

    ● Nozzle Type: Widemist, Scattering, Focusmist, Penetrator, Micromist, Conemist etc (or Customized) 

    ● Continuous Spray Volume : 0.01-50ml/min 

    ● Dry Film Thickness: 20nm-100μm

    ● Spray Uniformity: ≥95%

    ● Solution Conversion Rate: ≥95%

    ● Spraying Area : 300*300mm (Maximum 400*400mm)

    ● Temperature control accuracy ± 0.1 ℃, capable of multi-stage temperature setting, heating temperature can reach up to 500 ℃

    ● Size: 1100*850*950mm

    Advantage

    • High Material Utilization Rate

      Ultrasonic atomization spraying can achieve several times the utilization rate of traditional spraying, effectively reducing material costs

    • Nano Scale Film Thickness

      The thinnest film thickness that can be prepared by ultrasonic atomization spraying can reach tens of nanometers, with highly consistent uniformity

    • Non Pressure Atomization

      Atomization is generated through high-frequency ultrasonic vibration, without the involvement of air pressure, effectively avoiding the impact of high air pressure on the substrate

    Product Configuration

    • Conventional Arrangement

      1. FUNSONIC Customized Ultrasonic nozzle: 20-200Khz

      2. Ultrasonic power supply: Digital

      3. Solution supply system: biological grade sampler, liquid supply accuracy of 0.1 μ L/min

      4. Sports system: XYZ three-axis imported servo motor

      5. Operating System: Atomization control system, PLC control, and LCD screen

    • Optional Configuration

      1. Ultrasonic dispersion supply system: By embedding a 40Khz high-frequency ultrasonic transducer into the injector, various nano suspensions can be effectively dispersed and transported, reducing the sedimentation phenomenon of the spray solution and greatly improving the uniformity of the film layer

      2. High precision heating platform: The temperature control accuracy is ± 0.1 ℃, and multiple temperature settings can be made. The heating temperature can reach 500 ℃.

      3. Nozzle alignment device: Use laser alignment to quickly align the material spraying position.

      We can also customize other configurations according to your needs.

    Benchtop Ultrasonic High Temperature Coating System FS620H (2)
    Benchtop Ultrasonic High Temperature Coating System FS620H (3)
    Benchtop Ultrasonic High Temperature Coating System FS620H (4)
    Benchtop Ultrasonic High Temperature Coating System FS620H (6)
    Benchtop Ultrasonic High Temperature Coating System FS620H (5)

    Product Application

    1.Perovskite solar cells

    By optimizing the spraying parameters, the energy conversion efficiency of the battery has been successfully improved, reaching over 20%. The uniformity and stability of the film have been significantly improved, extending the service life of the battery.

    2. Optical glass coating

    Using an ultrasonic sprayer to spray perovskite coatings on optical components to enhance their transparency and wear resistance. The equipment controls the thickness and uniformity of the coating in high temperature environments, increasing light transmittance by 15% while enhancing scratch resistance and reducing maintenance costs.

    3. Catalyst synthesis

    By adjusting the spraying and pyrolysis conditions, the structure of the catalyst was optimized, the catalytic activity was improved, and the reaction efficiency was increased by 30%. The catalyst maintained stability at high temperatures and extended its service life.

    4. Electronic device packaging

    High tech companies use this spraying machine to spray a perovskite protective layer on the surface of electronic devices to prevent oxidation and corrosion. The uniformity and adhesion of the protective layer are greatly improved, enhancing the environmental resistance of electronic devices. The overall reliability and lifespan of the product have significantly improved.

    Ultrasonic Spray Coating System  (1)
    Ultrasonic Spray Coating System  (2)
    Ultrasonic Spray Coating System  (3)
    Ultrasonic Spray Coating System  (4)
    Ultrasonic Spray Coating System  (5)
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